Understanding Tunneling Challenges: Identifying Causes and Solutions

Tunnel construction, a complex and costly engineering endeavor, has gained prominence in response to the growing need for reduced travel time between distant locations. Despite its historical roots dating back to 1843, when the first underwater tunnel connected the River Thames banks in London, tunneling projects often face financial setbacks and technical challenges.

The Complex World of Tunnel Failures

Tunnel failures pose significant risks, necessitating meticulous planning and surveying to mitigate potential issues. This article explores various types of tunnel failures, their underlying causes, and the remedial measures employed to prevent and address them.

1. Ground Collapse near the Tunnel Portal

Cause for Ground Collapse

Excessive pore water pressure, often triggered by heavy rainfall, can lead to ground collapse near tunnel portals.

Corrective Measures

The umbrella technique, a method that reinforces the material surrounding the tunnel periphery, mitigates the risk of sudden collapses (see Figure 1).

2. Wrapping and Twisting of Tunnel Support System

Reasons for Wrapping and Twisting

Continuous water ingress at the tunnel base reduces soil bearing capacity, causing settling and subsequent wrapping and twisting of the tunnel support system.

Corrective Measures

To protect the tunnel invert, a systematic drainage system design is crucial, focusing on the portion subjected to maximum stress (see Figure 2).

3. Improper Blasting Techniques

Reasons for Improper Blasting

In mountainous regions, where Tunnel Boring Machines (TBM) may be impractical, blasting is an alternative. Incorrect blasting designs can result in rock mass squeezing and bursting, risking tunnel collapse.

Corrective Measures

A well-designed blasting system, accounting for parameters like burden, stemming length, and bench spacing, is essential for successful tunnel excavation (see Figure 3).

4. Cavity Formation

Reasons for Cavity Formation

Post-blasting, cavities may form in the rock mass. Failure to identify these cavities before advancing each tunnel section can lead to accidents and tunnel failures.

Corrective Measures

Trail holes before advancement, and if cavities are detected, fill them with bentonite slurry.

5. Presence of Fault and Fracture Zones

Reasons for Fault and Fracture Zones

Blasting can loosen faults and fractures, exerting excessive shear force on tunnel peripheries, leading to shear failure and concrete lining cracks.

Corrective Measures

Monitor fault spacing with appropriate equipment, change tunnel alignment if possible, and employ chemical stabilization (grouting) for faults exceeding permissible limits (see Figure 5).

6. Heaving

Reasons for Heaving

Swelling clay soil above tunnel crowns, subjected to hydrothermal pressure, can increase soil particle volume, causing heaving at the pavement surface base.

Corrective Measures

Utilize rock bolts or anchor bolts around the tunnel periphery and below the pavement surface to reduce material flow and counteract heaving (see Figure 6).

By understanding these tunnel failure types and implementing appropriate corrective measures, engineers can enhance the safety and success of tunneling projects, ensuring efficient connectivity without compromising financial stability.

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