Understanding Bituminous Surface Treatments: An Overview of Types, Materials, and Application

Bituminous Surface Treatments (BST) play a crucial role in maintaining road surfaces, particularly in areas with lower traffic volumes. These treatments involve the application of a liquid asphalt coating with a thin layer of aggregate, creating what is commonly known as a chip seal or seal coat. Let’s delve into the types, materials, and application processes associated with BST.

Types of Bituminous Surface Treatments

1. Single Surface Treatment

In this method, bitumen is applied to a prepared surface in a single layer, followed by immediate rolling, typically using a pneumatic-tired roller.

2. Multiple Surface Treatment

Multiple layers of bitumen, each with decreasing aggregate sizes, are successively applied and rolled. This approach enhances the durability of the surface treatment.

Material Requirements for Bituminous Surface Treatments

1. Aggregate

A. Size

For single surface treatments, the aggregate size should ideally range from 1⁄2 to 1⁄4 inch (13 to 6 mm). In multiple surface treatments, the bottom layer’s aggregate size ranges from 1 to 1⁄2 inch (25 to 13 mm), with successive layers using approximately 1⁄2-inch aggregates.

B. Shape

Cubical-shaped aggregates are preferred, as flat or elongated aggregates can lead to alignment issues, while rounded aggregates may have poor retention.

C. Cleanliness

Aggregate cleanliness is crucial; dusty or coated coarse aggregates can hinder bitumen adhesion. It is recommended that aggregates passing the No. 200 mesh screen do not exceed 1% by weight.

2. Bitumen

Three types of bitumen are used:

A. Asphalt Cement

Homogeneous, water-free asphalt cement conforming to specified requirements.

B. Cutback Asphalt

Non-foaming cutback asphalt, meeting specific criteria for rapid or medium curing.

C. Emulsified Asphalt

Homogeneous emulsified asphalt meeting requirements after thorough mixing.

Application Process of Bituminous Surface Treatments

  1. Surface Preparation:
    • Potholes patched, cracks filled.
    • Road surface cleaned with a rotary broom.
  2. Bituminous Material Application:
    • Material sprayed at specified rate and temperature.
    • Viscosity range for spraying: 20-120 cSt.
  3. Cover Aggregate Application:
    • Spread immediately behind bituminous material spray.
    • Uniform application using a calibrated spreader.
  4. Rolling Process:
    • Surface rolled immediately with a pneumatic-tired roller.
    • Speed not to exceed 5 mph; three passes generally recommended.
  5. Completion and Traffic Control:
    • Rolling completed within 30 minutes.
    • Control traffic speed (not exceeding 20 mph) for 4 hours after placement.
  6. Multiple Surface Treatments:
    • Repeat steps 3 to 6.
    • Subsequent coats applied after the preceding surface has set.

Precautions during Construction of Bituminous Surface Treatments

  • Operations avoided in cold, wet weather.
  • Surface must be clean and dry.
  • Air temperature at least 50°F (10°C) and rising.
  • Operations not permitted if temperature is 60°F or less and falling.
  • No construction during rain or expected rain.

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