Exploring Fiber Cement Flat Sheets: Varieties, Features, Assessments, and Merits

Fiber cement flat sheets emerge from a mix of inorganic hydraulic or calcium silicate binders, spurred by the chemical interplay of calcareous and siliceous materials, woven together with both organic and inorganic synthetic fibers.

1. Varieties of Fiber Cement Flat Sheets

1.1 External Sheets

Primarily designed for outdoor use, where exposure to elements like sun, rain, and snow is inevitable. These sheets may come coated or uncoated.

1.2 Internal Sheets

Tailored for indoor applications and outdoor use shielded from direct exposure to sun, rain, and snow.

2. General Features of Fiber Cement Flat Sheets

2.1 Dimensions – Length and Width

Nominal lengths can extend up to 3000 mm, and nominal widths up to 1240 mm.

2.2 Thickness

Usually available in thickness ranging from 3 to 9 mm, with preferred options being 3, 4, 4.5, 5, 6, and 9 mm.

2.3 Dimension Tolerances

2.3.1 Length Tolerance
  • Up to 1000 mm: ±5 mm
  • Up to 1600 mm: ±0.5% of L
  • Above 1600 mm: ±8 mm
2.3.2 Thickness Tolerance
  • ≤ 6 mm: ±0.6 mm
  • 6 mm: ±10%

2.3.3 Shape Tolerance
  • Straightness of Edges: 3 mm/m
  • Squareness of Edges: 4 mm/m

3. Tests Conducted on Fiber Cement Flat Sheets

3.1 Bending Strength

Conducted under equilibrium and wet conditions, with minimum modulus of rupture values specified for different categories (External Sheet, Internal Sheet) as detailed in Table 1.

Bending Test Values
Category Modulus of Rupture, min (Mpa)
1
2
3 7 (External), 10 (Internal)
4 13 (External), 16 (Internal)
5 18 (External), 2 (Internal)

The mean modulus of rupture under wet conditions should not fall below 50% of the mean modulus under equilibrium conditions.

For the complete bending strength test procedure, refer to the article: “Acceptance Tests on Fiber Cement Flat Sheets– Part-1 of 2.”

3.2 Water Impermeability

Moisture traces may appear underneath during the test, but no water drops should form.

Procedure detailed in: “Acceptance Tests on Fiber Cement Flat Sheets– Part-1 of 2.”

3.3 Frost Resistance

After 50 freeze-thaw cycles, the average ratio (r) should not be less than 0.75.

Procedure detailed in the associated article.

3.4 Warm Water

Limit (L) should surpass 0.75.

Procedure detailed in the companion article.

3.5 Soak-Dry

Limit (L) should surpass 0.75.

Procedure detailed in the second part of the testing series.

3.6 Heat-Rain

Conducted on finished products; visible defects shouldn’t impact performance.

Procedure detailed in the corresponding article.

4. Advantages of Fiber Cement Flat Sheets

  • Resistant to rust, rot, mold, moss, and algae.
  • No risk of warping, shrinkage, or cracking due to thermal movement.
  • Lifespan of fifty years.
  • Robust and low-maintenance.
  • Enhances ventilation in buildings.
  • Easy installation.
  • Water-resistant.
  • Offers good acoustic insulation.

Leave a comment